+91 99099 62080 · Mon–Sat · 9:00–19:00
Custom corrugated boxes and packaging solutions designed for strength, consistency and scalable supply — from a fully automatic plant on Gujarat's industrial corridor.
Type any dimensions (no upper limit — every box is made to order), pick ply and finish, and watch it build live. Drag to rotate.
Pick your industry — we'll highlight the product families buyers like you order most.
FlagshipCoated, Cobb-tested boards that hold strength through sea freight, monsoon storage and cold chains.
5-ply & 7-ply construction for industrial loads, dense stacking and rough transit lanes.
Up to 4-colour multicolour flexo with your branding, barcodes and export markings — proofed first.
Precision structures, dividers and inserts that hold fragile and odd-shaped products firmly.
Container-optimised, moisture-managed packs with international marking compliance built in.
Audit-ready cartons with per-lot test documentation and line-true dimensional tolerance.
Ventilated, moisture-resistant trays engineered per commodity for cold-store stacking.
Right-sized courier boxes engineered to survive sortation hubs and cut volumetric billing.
Converting-grade sheets, ventilated trays and partitions cut to your exact dimensions.
Loads, transit lanes, storage and stacking mapped with you.
Day 0–1Structure, ply and dimensions engineered; samples on request.
1–3 daysKraft grades, GSM and coatings matched to the job.
Same dayFully automatic corrugation, printing and conversion.
3–7 daysBursting, Cobb & compression verified per lot, documented.
Every lotHighway-adjacent loading; aligned to your schedule or port cut-offs.
On scheduleThe specifications buyers ask for most — in one place.
| Load capacity | Up to ~15 kg per box |
|---|---|
| Flute options | B, C or E flute — E for premium print surface |
| GSM range | 100–250 GSM liners, customized to specification |
| Printing | Excellent — flattest surface for multi-colour branding |
| Typical uses | FMCG cartons, apparel, courier parcels, shelf-ready packs |
| Load capacity | ~15–40 kg per box |
|---|---|
| Flute options | BC combination — strength plus cushioning |
| GSM range | 100–250 GSM liners; kraft or moisture-coated |
| Stacking | Engineered BCT for multi-tier container stacking |
| Typical uses | Export cartons, textiles & yarn, engineering goods, produce |
| Load capacity | 40 kg and above — crate-replacement strength |
|---|---|
| Structure | Wooden-crate alternative at a fraction of the weight |
| GSM range | Up to 350+ GSM liners; moisture-resistant options |
| Stacking | Highest BCT — palletized industrial & export stacking |
| Typical uses | Solar panels, appliances, auto assemblies, octabins |
Not sure which board fits? Share your product weight and route — we'll recommend the right board and sample it for you.
Every construction is the same idea scaled: kraft liners bonded to fluted medium. Single wall (3-ply) for loads to ~15 kg, double wall (5-ply) to ~40 kg, triple wall (7-ply) to ~75 kg — per IS 2771:2022. The infographic shows how the layers stack; the tabs above show exactly what we build.
Full 3 vs 5 vs 7-ply guide →Quotation within 4 business hours of your enquiry.
Free structural design, physical sample & print proof.
Locked spec sheet — board, print, tolerances, tests.
Fully automatic line with in-process QC.
Lot-tested, documented, dispatched as committed.
Typical results from engagements like yours — client references shared on request.
Consignments to the Gulf arrived with softened, collapsing cartons after humid container transit.
Brand colours drifted between monthly orders, hurting shelf presence across regions.
Dense machined parts crushed standard boards in stacked warehouse storage.
Fully automatic corrugation line
High-speed board production
Precision conversion section
Automated stacking & handling
Printing & finishing line
Quality inspection in progressSend your box size, quantity and board preference — or just your product's weight and route — via the form, phone or WhatsApp. You'll receive a detailed quotation within 4 business hours.
Yes. We produce physical samples to your specification for approval before any production run, including printed proofs for branded cartons.
The board is treated and coated to absorb dramatically less water, retaining compression strength through sea freight, monsoon storage and cold-chain transit — verified with Cobb testing.
MOQs depend on size and print — typically one production run. Share your quantity and we'll confirm feasibility the same day.
Yes — export-grade boards, international marking and labeling, container-optimized sizing, and dispatch aligned to Mundra, Hazira and Nhava Sheva schedules.
Yes — annual rate contracts with locked pricing, reserved capacity and buffer stock are how most of our 100+ clients work with us.
A detailed quotation within 4 business hours — with free structural design and physical sampling before you commit.
+91 99099 62080 · sales@bhaavyaecopack.com